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Railway Bearing Cleaning Plant

Name: Railway Bearing Cleaning Plant
Brand: ULTRAMAX HYDROJET PVT. LTD.
Price: 1500000.0 INR
Availability: InStock

Price 1500000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Railway Bearing Cleaning Plant Specification

Speed
Variable as per cleaning cycle

Efficiency (%)
>95%

Motor Power
5 HP

Automation Grade
Automatic

Frequency
50 Hz

Model No
RB-CP-22

Production Capacity
40-50 Bearings per Hour

Accessories
Spray Nozzles, Stainless Steel Filter, Water Tank

Installation Guideline
Requires solid foundation and proper drainage

Driven Type
Motor Driven

Temperature Range
Ambient to 80C

Usage & Applications
Cleaning and Degreasing of Railway Axle Bearings

Type
Railway Bearing Cleaning Plant

Material
METAL

Computerized
Yes

Automatic Grade
Fully Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
415 V AC

Power
10 kW

Weight (kg)
Approx. 1500 kg

Dimension (L*W*H)
2500 mm x 1800 mm x 1900 mm

Color
SILVER

Capacity
6-8 Bearings per Cycle

Features
High Efficiency, Low Noise Operation, Rust Proof, Easy Maintenance, Energy Efficient

Machine Type
Heavy Duty Industrial Washer

Surface Finish
Powder Coated

Power Consumption
10-12 kWh

Water Consumption
150-200 L per hour

Cycle Time
5-8 minutes

Cleaning Media
Alkaline/Water based solvents

Operating Pressure
4-6 bar

Bearing Size Compatibility
Suitable for Standard Railway Axle Bearings

Noise Level
<75 dB

Safety Features
Emergency Stop, Overload Protection

Railway Bearing Cleaning Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Railway Bearing Cleaning Plant

RAIL ROLLER BEARING CLEANING PLANT :

Automatic Complete Cleaning & De-greasing of CTRB Bearing & Roller Bearings used in Roller Stock of Indian Railways to remove grease & dirt and providing a rust preventive coating on the cleaned and degreased bearings. The Bearing Cleaning Machine is capable of cleaning with Millipore standard to meet the stringent requirement of Indian Railways with High productivity. This is front loading component washing machine type washing for bearing cleaning application.

Process

Washing
Rinsing
Rust preventive solution spray
Hot Air Blowing

Accessories

Oil Skimmer
Pressurized Filtering System
Automatic Door open & Close
Hot Air Blowing
Automatic Pallet Movement
Loading / Unloading Equipment
Servo Voltage Stabilizer

Specifications & Features

It is used in rolling stock of Indian Railways in assembled & disassembled form.
Removal of all traces of dirt, organic, inorganic deposites, greases, etc.
Effective recycling system for recycle the waste solution
High quality of cleaning.
Less manual hours.
Complete Automatic with all operation done through PLC with complete interlock for problem free operation

Applications

Railway bearing cleaning plant

Advanced Cleaning Technology

The RB-CP-22 employs cutting-edge cleaning mechanisms using alkaline or water-based solvents circulated at optimal pressures (4-6 bar) to eliminate stubborn dirt and grease from axle bearings. Its automated cycles, managed by PLC controls, ensure repeatable, high-quality results with minimal manual intervention. This efficiency maximizes bearing performance and extends their operational lifespan.

Robust Construction and Design

Built with premium quality metal and finished with rust-proof powder coating, the plant is engineered for longevity and minimal maintenance. Ergonomically designed to accommodate up to eight bearings per cycle, the sizable unit is suited for railway workshops requiring heavy-duty cleaning solutions. Safety features like emergency stop and overload protection reassure operators during use.

Energy Efficient and User Friendly

Consuming just 10-12 kWh of power per cycle and operating quietly at under 75 dB, the Railway Bearing Cleaning Plant balances high efficiency with reduced energy costs and noise pollution. The intuitive PLC-based interface streamlines operations, while easy-to-clean components and straightforward maintenance procedures minimize downtime.

FAQ's of Railway Bearing Cleaning Plant:

Q: How does the Railway Bearing Cleaning Plant ensure thorough cleaning of axle bearings?

A: The plant uses a combination of high-pressure spray nozzles and alkaline or water-based solvents to effectively remove dirt, grease, and contaminants from standard railway axle bearings. The automated cycle, controlled by a PLC system, regulates spray duration, temperature (ambient to 80C), and solvent concentration, guaranteeing consistent results.

Q: What are the key benefits of using this cleaning plant for railway bearings?

A: Key benefits include efficient removal of contaminants, enhanced bearing lifespan, energy-efficient operation (10-12 kWh per cycle), low noise (<75 dB), and a rust-proof, robust construction. The automatic features and PLC-based controls reduce manual labor, optimize cycle times, and provide reliable safety mechanisms.

Q: When is the best time to use this machine in the railway maintenance process?

A: Ideally, the cleaning plant should be used during scheduled maintenance intervals or whenever bearings require thorough cleaning and degreasing before inspection or reassembly. Its fast cycle time (5-8 minutes per batch) allows integration into routine maintenance workflows with minimal disruption.

Q: Where should the Railway Bearing Cleaning Plant be installed for optimal operation?

A: It should be installed on a solid foundation in areas with proper drainage to manage water outflow. Ensure accessibility to electrical supply (415V AC), a sufficient water source for the 150-200 L/h usage, and adequate space to accommodate its size (2500 mm x 1800 mm x 1900 mm).

Q: What is the operating process of the Railway Bearing Cleaning Plant?

A: Bearings are loaded into the chamber and the cycle begins automatically. The PLC regulates the cleaning process using adjustable water pressure and solvent concentration. Cleaning is performed over 5-8 minutes, after which the machine drains, rinses, and dries the bearings, making them ready for further inspection or assembly.

Q: How easy is it to maintain and operate the plant?

A: Thanks to its fully automatic, PLC-based interface, the plant is straightforward to operate. Maintenance is simplified through easy-access panels and a rust-proof, powder-coated exterior. The stainless steel filter and modular spray nozzles are simple to clean or replace, ensuring long-term reliability and performance.

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