Three Phase Roller Bearing Cleaning Plant

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Three Phase Roller Bearing Cleaning Plant

Name: Three Phase Roller Bearing Cleaning Plant
Brand: ULTRAMAX HYDROJET PVT. LTD.
Price: 2600000.0 INR
Availability: InStock

Price 2600000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Three Phase Roller Bearing Cleaning Plant Specification

Driven Type
Electrical Motor

Frequency
50 Hz

Speed
Variable (Adjustable)

Production Capacity
20 Units Per Month

Temperature Range
Up to 70C

Automation Grade
Automatic

Efficiency (%)
98%

Installation Guideline
Onsite Installation & Training Provided

Motor Power
5 HP

Model No
RB-3000

Usage & Applications
Industrial Bearing Cleaning

Accessories
Standard Accessories Included

Type
Roller Bearing Cleaning Plant

Material
METAL

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
415 V

Power
10 kW

Weight (kg)
1200 kg

Dimension (L*W*H)
3200 x 1420 x 1850 mm

Color
SILVER

Capacity
500-800 bearings/hr

Features
High Efficiency, Robust Construction, Easy Maintenance

Power Consumption
10-12 kW/hr

Machine Type
Industrial Cleaning Machine

Surface Finish
Polished

Spray Pressure
1.5 bar

Cleaning Agent
Water Based / Solvent Based

Water Consumption
50 L/hr

Heating System
Electric Heater with Temperature Control

Number of Tanks
3 (Washing, Rinsing, Drying)

Bearings Range Supported
10 mm to 400 mm diameter

Cleaning Method
Spray & Agitation System

Service Support
Onsite & Remote Assistance

Tank Material
SS304 Stainless Steel

Transport System
Automated Conveyor System

Safety features
Overload Protection, Emergency Stop

Warranty Extension Option
Available up to 3 Years

Noise Level
<75 dB

Three Phase Roller Bearing Cleaning Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Three Phase Roller Bearing Cleaning Plant

The Ultramax Hydrojet Three-Phase Roller Bearing Cleaning Plant is an automated, aqueous-based system designed for cleaning Rail Roller Bearings (CTRB) and industrial components. It effectively removes grease, sludge, and contaminants using high-pressure spray, featuring automatic washing, rinsing, rust inhibition, and hot air drying.

Key Features for Product Description:

Automatic Operation: Fully automatic PLC-controlled system with a 360-degree cleaning and drying nozzle movement.
Capacity: Designed for high-capacity cleaning suitable for heavy-duty railway roller stock, with models available for large components.
Application: Ideal for periodical overhauling maintenance (POH) of rail bearings, removing tough organic/inorganic deposits.
Process: Includes water-based washing, recycling, rinsing, and rust preventive spraying.
Construction: High-quality Stainless Steel construction ensuring durability.
Power: Typically operates on a 3-Phase power supply.

Sturdy SS304 Construction for Longevity

Crafted from premium SS304 stainless steel, the cleaning plant is engineered for durability and resistance to corrosion, ensuring reliable operation even in demanding industrial environments. Its polished, robust frame significantly extends service life while simplifying maintenance. The high-grade build quality supports long-term operational efficiency.

Advanced Cleaning with Three-Tank System

The plant features dedicated tanks for washing, rinsing, and drying, facilitating a streamlined, stepwise cleaning process. Employing spray and agitation with precisely controlled electric heating, it ensures effective removal of contaminants. The automated conveyor system and PLC controls minimize manual intervention, delivering consistent, thorough results at every cycle.

Comprehensive Safety & Service Support

Safety is paramount, with overload protection and an emergency stop integrated into the system. The facility offers onsite installation, training, and both remote and onsite support. Customers benefit from standard accessories, warranty extension up to three years, and prompt manufacturer and supplier assistance, ensuring seamless machine operation.

FAQ's of Three Phase Roller Bearing Cleaning Plant:

Q: How does the three-tank system work in the RB-3000 Roller Bearing Cleaning Plant?

A: The RB-3000 features three dedicated stainless steel tanks for washing, rinsing, and drying bearings. Bearings are loaded onto an automated conveyor system, passing sequentially through each tank. The cleaning process involves a combination of spray and agitation, ensuring thorough removal of contaminants and residue at every stage.

Q: What types and sizes of bearings can be cleaned using this plant?

A: This cleaning plant supports roller bearings with diameters ranging from 10 mm to 400 mm. Its adjustable settings and high efficiency make it suitable for various industrial bearings used in manufacturing, automotive, and heavy machinery applications.

Q: When should I perform maintenance on the RB-3000 cleaning plant?

A: Routine maintenance is recommended as per the manufacturer's guidelines, generally after a set number of operating hours or production cycles. Easy maintenance access and robust SS304 construction reduce servicing frequency and downtime, ensuring reliable, long-term performance.

Q: Where is installation and training provided for this machine?

A: Onsite installation and comprehensive user training are provided by the manufacturer or supplier anywhere within India. This ensures your team understands operation, safety protocols, and routine maintenance procedures for optimal use of the cleaning plant.

Q: What is the cleaning process and which agents can be used?

A: The RB-3000 employs a spray and agitation system with a spray pressure of 1.5 bar and controlled heating up to 70C. Users can choose between water-based or solvent-based cleaning agents, depending on the specific contaminants and cleaning requirements of the bearings.

Q: How does the automated control system enhance usability?

A: The machine uses a PLC-based control system and features electric drive with variable speed adjustment, allowing for precise process control. This automation ensures consistent cleaning quality, high throughput (up to 800 bearings/hr), and easy integration into industrial workflows.

Q: What benefits does the RB-3000 offer over manual cleaning methods?

A: Compared to manual cleaning, the RB-3000 provides higher efficiency (98%), consistent results, significant time savings, reduced labor, and enhanced safety. Its robust construction, automated process, and low operating noise make it ideal for high-volume industrial applications.

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