Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading

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Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading

Name: Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading
Brand: ULTRAMAX HYDROJET PVT. LTD.
Price: 5500000.0 INR
Availability: InStock

Price 5500000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading Specification

Motor Power
7.5 HP

Speed
Variable, up to 15 m/min

Frequency
50 Hz

Installation Guideline
Floor Mounted, Requires Level Surface

Temperature Range
Ambient to 60C

Driven Type
Electric

Accessories
High Pressure Nozzles, Filtration System, Water Recycling Unit

Automation Grade
Automatic

Efficiency (%)
Up to 98%

Usage & Applications
Railway Bogie Cleaning

Model No
ABC-500FL

Production Capacity
10-12 Bogies per Hour

Type
Automatic Bogie Cleaning Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based Control Panel

Drive Type
Electric Motor Driven

Voltage
415 V AC, 3 Phase

Power
7.5 kW

Weight (kg)
Approx. 1400 kg

Dimension (L*W*H)
4000 mm x 2200 mm x 2000 mm

Color
Industrial Grey/Blue

Capacity
500 Kg

Features
Front Loading, Robust Construction, High Cleaning Efficiency, User-Friendly Interface, Rust Proof

Surface Finish
Powder Coated

Machine Type
Front Loading Cleaning Plant

Power Consumption
7.5 Units/hour

Structure Type
Heavy Duty Welded Frame

Cleaning Media
Water/Detergent Mix

Maintenance
Low, Easy Access Panels Provided

Maximum Bogie Size
Conventional Indian Rail Bogie

Number of Cleaning Cycles
Adjustable, up to 4

Start-up Time
Less than 5 Minutes

Safety Features
Emergency Stop, Overload Protection, Interlock System

Door Type
Manual/Automatic Sliding Door

Spray Pressure
Up to 6 Bar

Sound Level
< 78 dB

Water Tank Capacity
850 Litres

Pump Type
High Pressure, Centrifugal Pump

Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading

The Ultramax Hydrojet 500 Kg capacity Automatic Bogie Cleaning Plant is a front-loading, high-pressure spray washing system designed for heavy-duty cleaning of rail bogies, wheel sets, and components. It provides automated, multi-stage cleaning and degreasing, enhancing productivity for railway maintenance, overhaul shops, and metro carriage depots.

Key Features & Technical Specifications:

Capacity: Rated for 500 Kg loads.
Loading Type: Front Loading for easy, efficient handling.
Washing Process: High-pressure nozzle spray, often featuring chemical cleaning/degreasing and fresh water rinsing.
Automation Grade: Automated PLC/HMI-controlled operation.
Construction: Heavy-duty, often designed with stainless steel (SS) for durability.
Drum Capacity: Approximately 1000 L.
Applications: Cleaning of locomotive, passenger car, transit car, and metro bogies (with/without traction motor).
Functionality: Designed to remove heavy grease, rust, dirt, and contaminants before inspection or rebuild.

Benefits:

High Efficiency: Capable of cleaning multiple bogies per shift.
Robust Construction: Engineered for long-term industrial use.
Customization: Specialized, turn-key solutions tailored to railway standards.

Superior Cleaning Efficiency

The ABC-500FL achieves high throughput and superior cleaning quality with its adjustable up-to-four-cycle process, advanced high-pressure nozzles, and effective water/detergent mix. This automated plant consistently delivers clean bogies, reducing manual effort and downtime in railway workshops.

Robust and User-Friendly Design

Engineered with a heavy-duty welded stainless-steel frame, this plant ensures durability and longevity even in harsh industrial settings. Its front-loading feature, computerized PLC panel, and easy-access panels offer a straightforward user experience. Low maintenance requirements further contribute to streamlined daily operation.

Comprehensive Safety and Control

Operational safety is prioritized with systems like emergency stop, overload protection, and interlock mechanisms. The sound level remains below 78dB, and a modern electric drive ensures smooth, variable-speed performance. All functions are monitored and managed via a computerized, automated control interface.

FAQ's of Automatic Bogie Cleaning Plant , Capacity: 500 Kg, Front Loading:

Q: How does the Automatic Bogie Cleaning Plant operate?

A: The plant uses a high-pressure centrifugal pump to spray a water/detergent mix onto railway bogies. Up to four cleaning cycles can be adjusted via the PLC-based control panel, and the entire process is automated for consistent and thorough cleaning results.

Q: What are the maintenance needs for this cleaning plant?

A: Maintenance is minimal due to the machine's robust design and quality components. Easy-access panels facilitate quick inspections and routine servicing, ensuring longevity and reliable performance with reduced downtime.

Q: Where is this plant commonly used?

A: This equipment is primarily utilized in railway workshops and maintenance facilities for cleaning conventional Indian train bogies. Its heavy-duty design is optimized for frequent, industrial-scale usage.

Q: When can the Automatic Bogie Cleaning Plant be put into operation after installation?

A: The system boasts a rapid start-up time of less than five minutes. Once installed on a level, floor-mounted surface and connected to the power supply, it is ready for use almost immediately.

Q: What safety features are included with the bogie cleaning plant?

A: It features several safety mechanisms, including an emergency stop button, overload protection, interlock system for door operation, and a low sound level (<78 dB) to safeguard operators during use.

Q: How efficient is the cleaning process, and what is the production capacity?

A: The plant delivers up to 98% cleaning efficiency and is capable of processing 10-12 bogies per hour, optimizing productivity for busy maintenance operations.

Q: What are the main benefits of using this automatic cleaning plant?

A: Key benefits include high throughput, consistent cleaning results, reduced manual labor, user-friendly operation, robust construction, and integrated water filtration and recycling systems for efficient resource use.

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