Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading

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Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading

Name: Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading
Brand: ULTRAMAX HYDROJET PVT. LTD.
Price: 65000000.0 INR
Availability: InStock

Price 65000000.0 INR/ Unit

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MOQ : 1 Unit

Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading Specification

Production Capacity
6-8 bogies/hour

Frequency
50 Hz

Model No
ABWP-500FL

Usage & Applications
Railway Bogie Washing

Efficiency (%)
98%

Temperature Range
Ambient to 70C

Motor Power
7.5 HP

Speed
Adjustable

Automation Grade
Automatic

Installation Guideline
Foundation Required, Professional Installation Recommended

Accessories
High Pressure Nozzles, Inlet & Outlet Hose, Water Recycling Unit (Optional)

Driven Type
Electric

Type
Automatic Bogie Washing Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Based

Drive Type
Electric

Voltage
415 V AC

Power
7.5 kW

Weight (kg)
Approx 500 kg

Dimension (L*W*H)
2200 x 1500 x 1800 mm

Color
Industrial Grey/Custom

Capacity
500 Kg

Features
High Pressure Cleaning, Energy Efficient, Eco-Friendly, Safety Interlocks, Easy Maintenance

Machine Type
Front Loading

Power Consumption
7.5 kW/hr

Surface Finish
Powder Coated

Environmental Compliance
Meets ISO 14001 Standards

Service Support
Available Across India

Spray Arm System
Rotary

Control Panel
Digital Touch Screen

Noise Level
Less than 75 dB

Water Consumption
350-400 Liters/Cycle

Washing Cycle Duration
15-20 minutes

Corrosion Resistance
Yes

Safety Features
Emergency Stop, Automatic Shut-off

Drainage System
Automatic

Chamber Material Thickness
5 mm

Pump Type
Industrial High Pressure Pump

Cleaning Medium
Water with Detergent

Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
1 Unit Per Week

Delivery Time
1 Week

About Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading

Product Description:

Automatic Bogie Washing Plant (500 Kg)

Ultramax Hydrojet Pvt Ltd offers a heavy-duty, state-of-the-art Automatic Bogie Washing Plant, specifically designed to handle the rigorous cleaning requirements of railway bogies, axle boxes, wheelsets, and locomotive components.

Featuring a robust front-loading design and a capacity of 500 Kg, this machine provides an automated, efficient, and reliable solution for removing grease, dirt, rust, and accumulated debris from under-gear components prior to inspection or overhaul.

Key Features & Technical Specifications

Capacity: 500 Kg, engineered for heavy rail components.
Loading Mechanism: Front Loading, offering easy access for loading/unloading large workpieces.
Automation: Fully Automatic with PLC/HMI display for consistent cleaning cycles.
Process: Multistage Automated Spray Washing & Fresh Water Rinsing.
Construction: High-grade Stainless Steel (SS) for longevity and rust-free operation.
Drum/Chamber Volume: Available in 1000 L and above configurations.
Power Requirement: 12.5 kW / 3 Phase.

Applications

Railway Maintenance: Cleaning of primary & secondary coil springs, axle boxes, wheel sets, and bogie frames.
Locomotive Workshops: Suitable for transit car, metro, and passenger car bogie cleaning.
Component Rebuild: Preparation of bogies prior to maintenance, inspection, or overhaul.

Advantages of Ultramax Bogie Washing Plant

High Productivity: Capable of cleaning multiple bogies per 8-hour shift, significantly reducing turnaround time.
Superior Cleaning Quality: High-pressure jets remove even the toughest grease and carbon deposits.
Eco-Friendly: Automated system minimizes water, detergent, and energy consumption compared to manual cleaning.
Operator Safety: Closed-chamber design protects operators from high-pressure water and chemical exposure.
User-Friendly Interface: Easy-to-operate PLC control panel enables customizable washing cycles.

Comprehensive Cleaning Performance

The ABWP-500FL Automatic Bogie Washing Plant delivers exceptional cleaning efficiency with its high-pressure rotary spray arm system and adjustable speed settings. Designed for railway bogies, its durable stainless-steel chamber and powder-coated finish provide long-term reliability and corrosion resistance. With a washing cycle of just 15-20 minutes, each bogie receives a powerful and even wash, minimizing downtime and optimizing operational productivity.

Advanced Automation and Safety

This plant incorporates a PLC-based digital touch screen control panel, supporting full automation and user-friendly operation. Built-in safety features, including emergency stop, automatic shut-off, and robust safety interlocks, protect both users and equipment. The machine's automatic drainage and foundation-ready installation further enhance operational safety and efficiency, making it a dependable choice for industrial cleaning applications.

Eco-Friendly and Energy Efficient

Engineered for ecological responsibility, the ABWP-500FL meets ISO 14001 environmental compliance standards. It uses water and detergent efficiently, with an optional water recycling unit for reduced resource consumption. The system combines a low energy footprint-drawing just 7.5 kW/hr-with quiet operation under 75 dB, offering an eco-friendly solution that doesn't compromise on performance or power.

FAQ's of Automatic Bogie Washing Plant , Capacity: 500 Kg, Front Loading:

Q: How does the rotary spray arm system work in the Automatic Bogie Washing Plant?

A: The rotary spray arm system uses high-pressure nozzles to distribute water and detergent uniformly across bogie surfaces. Multiple arms rotate during each cycle, ensuring thorough cleaning and removal of contaminants from complex components.

Q: What is the process for operating and maintaining the washing plant?

A: Operation is managed via a digital touch screen control panel with PLC integration. For maintenance, regular inspection of the spray arms, filters, and drainage system is recommended. Professional installation and adherence to scheduled service help maintain the system's 98% efficiency rate.

Q: When is professional installation required for this plant?

A: Professional installation is strongly recommended, especially because the plant requires a foundation to be set up correctly. This ensures optimal performance, safety, and compliance with electrical and plumbing standards.

Q: Where can service and technical support be accessed?

A: Comprehensive service support is available across India, provided by the manufacturer or authorized suppliers. This includes technical guidance, spare parts supply, and periodic maintenance services.

Q: What are the main benefits of using this automatic washing plant for railway applications?

A: The plant's high-pressure cleaning, corrosion-resistant materials, and fast cycle times boost operational efficiency. Automation, safety interlocks, and environmental compliance deliver cost savings, reduce labor, and support sustainable practices in workshop environments.

Q: How does the machine ensure environmental compliance and resource efficiency?

A: The plant meets ISO 14001 standards and offers an optional water recycling unit to minimize water usage. Its energy-efficient design and eco-friendly operation help organizations lower their environmental impact while maintaining effective cleaning results.

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